Pressure Vessel Calculator — Design & Analysis Tool

Pressure Vessel Calculator

Calculate pressure vessel parameters including wall thickness, stress levels, volume, and weight based on material properties, pressure, and dimensions.

Step 1: Vessel Dimensions

Pressure Vessel Design Basics

Wall thickness calculations are critical for pressure vessel safety. Thicker walls handle higher pressures but increase weight and cost. Always follow ASME or other applicable codes for pressure vessel design.

Step 2: Material & Pressure

3.5

Safety Factors in Design

Safety factors account for material imperfections, manufacturing defects, and unexpected operating conditions. Higher safety factors (3.5-4) are used for hazardous contents or uncertain conditions, while lower factors (1.5-2) may be acceptable for well-understood applications.

Pressure Vessel Analysis Results

Summary
Stress Analysis
Material Comparison

Required Minimum Thickness

10.2 mm
Internal Volume: 1.57 m³
Hoop Stress
50.0 MPa
Longitudinal Stress
25.0 MPa
Vessel Weight
495 kg
Safety Margin
2.8

Stress Distribution Analysis

Stress Type Value Allowable Margin Status

Material Comparison for Same Design

Material Density Yield Strength Required Thickness Weight Relative Cost

Pressure Vessel Design Formula

Minimum Thickness = (P × R) / (S × E – 0.6 × P) + C

Where: P = Design Pressure, R = Inner Radius, S = Allowable Stress, E = Joint Efficiency, C = Corrosion Allowance. This formula is based on ASME Boiler and Pressure Vessel Code Section VIII Division 1.

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