Conduit Fill Calculator — Calculate Wire Fill Percentage

Conduit Fill Calculator

Calculate conduit fill percentage according to NEC standards. Determine how many wires can safely fit in EMT, PVC, RMC, and other conduit types.

Step 1: Conduit Specifications

10 ft

NEC Conduit Fill Requirements

According to NEC Chapter 9, Table 1, the maximum fill percentage varies:
1 wire: 53%
2 wires: 31%
3+ wires: 40% (most common)
Always check local electrical codes.

Step 2: Wire Configuration

Wire #1
Wire #2

Wire Area Reference

Wire areas based on NEC Chapter 9, Table 5:
14 AWG THHN: 0.0097 in²
12 AWG THHN: 0.0133 in²
10 AWG THHN: 0.0211 in²
8 AWG THHN: 0.0366 in²
6 AWG THHN: 0.0507 in²

Conduit Fill Calculation Results

Fill Summary
Conduit Comparison
NEC Standards

Conduit Fill Percentage

31.2%
Within NEC limits
Total Wire Area
0.172 in²
Conduit Area
0.553 in²
Maximum Fill (40%)
0.221 in²
Remaining Space
0.381 in²

Interpretation

The conduit fill is 31.2%, which is below the NEC maximum of 40% for 3 or more wires. This configuration is compliant with NEC standards.

Conduit Size Comparison

Conduit Size Type Area (in²) Current Fill Status Max Wires*

* Maximum number of 12 AWG THHN wires at 40% fill

NEC Conduit Fill Standards

Maximum Fill Percentages

According to NEC Chapter 9, Table 1:
1 wire: 53% of conduit cross-section
2 wires: 31% of conduit cross-section
3 or more wires: 40% of conduit cross-section
Note: Different percentages apply for cable and flexible conduit.

Calculation Formula

Fill Percentage = (Total Wire Area / Conduit Internal Area) × 100
Total Wire Area = Σ(Wire Area × Number of Wires)
Wire areas are specified in NEC Chapter 9, Table 5 for various insulation types.

Derating Factors

When conduit contains 4 or more current-carrying conductors, additional derating factors apply per NEC 310.15(B)(3)(a). These affect ampacity but not physical fill calculations.

Important Notes

1. Always consult the latest NEC code and local amendments
2. Grounding conductors are counted in fill calculations
3. Different wire insulations have different area allowances
4. Conduit fill calculations do not account for wire bending radius

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