Electrical Wire Calculator — Calculate Wire Size & Voltage Drop

Electrical Wire Calculator

Calculate the correct wire size for electrical circuits based on current, voltage, distance, and allowable voltage drop. Select wire gauge for safety and efficiency.

Step 1: Electrical Parameters

20
50

Voltage Drop Formula

Voltage Drop = (2 × Length × Current × Resistance) ÷ 1000
Based on NEC guidelines for safe electrical installations.

Step 2: Wire Specifications

3%

Common Wire Sizes

Lighting: 14 AWG (15A)
Outlets: 12 AWG (20A)
Appliances: 10 AWG (30A)
Heavy Equipment: 8 AWG (40A)
Main Feed: 6 AWG (55A)

Wire Size Results

Summary
Wire Comparison
Formula

Recommended Wire Size

12 AWG
Max Load: 20A • Diameter: 2.05mm
Wire Gauge (AWG)
12 AWG
Voltage Drop
2.4%
Max Current
20A
Resistance (per 1000ft)
1.93 Ω

Wire Gauge Comparison

Wire Gauge Max Current Diameter (mm) Resistance (Ω/1000ft)

Wire Size Calculation Formula

Voltage Drop = (2 × L × I × R) ÷ 1000

Where:
• L = One-way length of wire in feet
• I = Current in amperes
• R = Resistance of wire per 1000 feet (Ω/kft)
• 2 = Factor for round trip (source to load and back)

Wire Size Selection:
• Based on NEC Table 310.16
• Must satisfy both ampacity and voltage drop requirements

Example Calculation

Example: 20A circuit, 50ft, 120V, 3% max drop

Current: 20 Amps
Voltage: 120V
Distance: 50 feet
Max Drop: 3% (3.6V)

Calculation:
Allowable resistance = (Voltage Drop × 1000) ÷ (2 × L × I)
= (3.6 × 1000) ÷ (2 × 50 × 20) = 1.8 Ω/kft

From NEC table: 12 AWG has 1.93 Ω/kft (acceptable)
14 AWG has 3.07 Ω/kft (too high)
Result: Use 12 AWG wire

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